LSPL helium leak testing machines · Pune, India+91 98225 17523
LSPL logoLeckpreufung SystemsLSPL · Helium leak testing machines

Helium leak testing machines, engineered for your part

At LSPL, we’re one of the leaders in providing complete solutions for helium leak testing, leak detection, helium charging & recovery and gas mixing.

From automotive, EV, medium-voltage switchgear, CNG & hydrogen to aerospace and nuclear applications, we offer tailor-made, customised solutions for every need.

  • Designing leak test machines since 2010
  • Inside-out, outside-in, sniffer and accumulation methods
  • Export enquiries welcome
  • Helium leak testing machine for switchgear tanks

    Helium leak testing machine for switchgear tanks

The right test method for the leak you need to find

We help you choose the method before we design the machine, so you don't pay for sensitivity you don't need.

Vacuum chamber (inside-out)

Part filled with helium inside an evacuated chamber. Helium leaking out is measured as one total leak rate for the whole part.

Outside-in

Part evacuated and connected to the detector while helium is applied outside it, by hood or spray. Suits parts that can't be pressurised.

Sniffer

A probe traces helium escaping from a pressurised part to find where the leak is, not just whether there is one.

Accumulation

Helium leaking from the pressurised part collects in an enclosed space and is measured after a set time.

What every machine includes

  • Helium mass spectrometer leak detector from reputed makers such as Pfeiffer Vacuum, Leybold and Agilent, integrated and calibrated
  • PLC and touchscreen HMI with recipe selection for each part variant
  • Pass/fail result and leak-rate value for every part, stored in an SQL database for full traceability
  • Test reports generated in CSV and PDF formats
  • Fixtures and seals designed in-house for your part
  • Optional helium recovery, gas mixing and automatic loading
  • Installation, operator training and service support from Pune
  • 12-month standard warranty
Layout of a complete LSPL helium leak testing system: test station with chamber and fixture, vacuum pumping section, and helium recovery unit with electrical panel

Industries we work with

  • Switchgear & power
  • Refrigeration & HVAC
  • Automotive
  • EV batteries & thermal
  • Aluminium foundries
  • Compressors & valves
  • Heat exchangers
  • CNG & gas systems
  • Aerospace
  • Nuclear
  • Pharmaceutical
  • Oil & gas

Our customers

Customers of LSPL (Leckpreufung Systems). Electrical industrial: Schneider Electric, Crompton, Shubhada, Siemens, Maschinenfabrik Reinhausen, L&T, Tekno Valves. Automotive: Landirenzo, FCA Fiat Chrysler Automobiles, Mahle, Delphi, Faurecia, Subros, Keihin, FIE, ARAI, IAC International Automotive Components, Bajaj, Mahindra. Specialized manufacturing: NPCIL, ANU, Wipro, Pari, Krishna, Shigan, Tata AutoComp, Sigma Engineered Solutions, Leser, Kaizen Switchgear Products.

Common questions

What is a helium leak testing machine?

It is a test station that fills or surrounds a part with helium and uses a mass spectrometer leak detector to measure how much helium escapes. Because helium atoms are small, inert and rare in air, the method finds leaks far smaller than air or water tests can.

Do you build standard or custom machines?

Every LSPL machine is custom-built. We design the test method, chamber, fixtures and automation around your part, your leak-rate limit and your cycle time.

Can you reduce our helium consumption?

Yes. Our helium recovery systems collect helium after each test, cleans it and returns it to the machine, so most of the gas is reused instead of vented.

Do you supply outside India?

Yes. We build machines in Pune for customers in India and abroad. Send us your requirement and we will quote with delivery and installation terms.

More answers in our guides

Quick enquiry

Tell us about your part and we'll call you back.

Test requirements
Job dimensions (mm)
Helium recovery required?

PDF, Word, Excel, JPG, PNG, DWG, DXF, STEP, IGES or ZIP. Up to 10 files, 25 MB in total.

    Have a part that must not leak?

    Send a drawing or photo, the leak rate you need and your daily volume. We reply with a test method and machine concept.

    Send your part details
    WhatsApp us